Packaging Validation Engineer Job at Intellectt Inc, Sonoma, CA

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  • Intellectt Inc
  • Sonoma, CA

Job Description

Job Title: Packaging Validation Engineer – Seal Integrity

Department: Core Medical Device – Packaging Engineering

Location: Bay Area, CA

Job Summary:

We are seeking a detail-oriented and experienced Packaging Validation Engineer to join our Core Medical Device team. This role is critical to ensuring the integrity, reliability, and regulatory compliance of sterile barrier systems, with a key focus on seal integrity validation. The ideal candidate will have hands-on experience with ISTA and ASTM standards , and a solid understanding of medical device packaging lifecycle and regulatory requirements.

Key Responsibilities:

  • Lead and execute packaging validation activities with a primary focus on seal integrity testing for sterile barrier systems.
  • Develop and implement packaging test protocols and reports in alignment with ISTA (International Safe Transit Association) and ASTM standards.
  • Design and perform package performance and distribution testing , including drop, vibration, and compression tests.
  • Collaborate with R&D, Quality, Regulatory, and Manufacturing to ensure robust package designs and validation strategies.
  • Drive root cause analysis and CAPA related to packaging failures.
  • Maintain compliance with applicable regulatory standards including ISO 11607 , FDA 21 CFR 820 , and related guidelines.
  • Manage packaging documentation including DHF, DMR, and validation records.
  • Support continuous improvement initiatives in packaging processes and materials.
  • Interface with external testing labs and suppliers to coordinate validation activities.

Required Qualifications:

  • Bachelor’s degree in Packaging Engineering , Mechanical Engineering , Biomedical Engineering , or a related technical field.
  • 3–6 years of experience in medical device packaging , with a strong emphasis on validation and seal integrity testing .
  • In-depth knowledge of ISTA and ASTM test standards (e.g., ASTM F88, F1929, D4169).
  • Familiarity with ISO 11607 and other global packaging regulations.
  • Proficient in developing test protocols, analyzing data, and writing technical reports.
  • Strong analytical skills and problem-solving abilities.
  • Experience working in a regulated environment (FDA, ISO).
  • Excellent communication and cross-functional collaboration skills.

Preferred Qualifications:

  • Advanced degree (MS) in a relevant field.
  • Experience with packaging equipment validation (IQ/OQ/PQ) .
  • Knowledge of statistical tools and software (e.g., Minitab, JMP).
  • Understanding of sterilization methods (EtO, gamma, etc.) and how they impact packaging materials.

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